Kalekim Fugaflex Super Grout 20 Kg White
Flexible, water-repellent, high-performance grout for wide joint
Kalekim Fugaflex Super Grout 20 Kg White: Superior Flexibility and Durability
Kalekim Fugaflex Super Grout is a high-performance, cement-based joint filler specially formulated for joint gaps ranging from 2-20 mm. It offers superior performance, particularly in areas requiring flexibility, and on surfaces exposed to mechanical stress and temperature changes. It is an ideal solution for filling joints of covering materials such as ceramic, tile, porcelain, marble, granite, and natural stone, both indoors and outdoors.
Thanks to its advanced water-repellent properties, it creates a waterproof barrier even in wet areas like bathrooms, kitchens, balconies, and swimming pools. Its abrasion resistance, combined with resistance to bacteria and fungi, ensures long-lasting and hygienic surfaces. Fugaflex Super boasts significantly higher technical specifications compared to standard grouts, adding value to your structures and reducing long-term maintenance costs.
Why Choose Kalekim Fugaflex Super Grout?
- High Flexibility: Provides excellent adaptability to structural movements and thermal changes.
- Water Repellency: Minimizes water absorption with its advanced formula, preventing dampness.
- Abrasion Resistance: Resistant to heavy foot traffic and cleaning agents.
- Wide Application Range: Suitable for joint gaps from 2 mm up to 20 mm.
- Hygienic: Resistant to bacterial and mold growth, easy to clean.
- International Standards: Complies with TS EN 13888 CG2WA class, certified quality.
This product is an unrivaled choice for both professional applicators and end-users seeking long-lasting, aesthetic, and reliable grout solutions. With Kalekim's assurance, the joints of your structure are now stronger and more durable!
General Properties
- Standard: Compliant with TS EN 13888 CG2WA class (Cement-based, improved, reduced water absorption, and high abrasion resistance grout)
- Appearance: White Powder
- Packaging: 20 kg kraft bag
- Shelf Life: 12 months in original unopened packaging in a dry environment
Application Properties
- Mixing Ratio: 5.0 - 5.5 liters of water for 20 kg of powder
- Resting Time: 5 minutes
- Pot Life: 45-60 minutes
- Application Temperature: +5°C to +35°C
- Joint Width: 2 mm - 20 mm
- Foot Traffic Time: 24 hours
- Full Curing Time: 28 days
Performance Properties
- Compressive Strength (28 days): ≥ 30 N/mm²
- Flexural Strength (28 days): ≥ 5 N/mm²
- Abrasion Resistance: ≤ 250 mm³
- Water Absorption (30 min): ≤ 2 g
- Water Absorption (240 min): ≤ 5 g
- Shrinkage: ≤ 3 mm/m
- Temperature Resistance: -30°C to +80°C
- Adhesion Strength: ≥ 1.0 N/mm²
Where is Kalekim Fugaflex Super Grout Used?
Kalekim Fugaflex Super Grout is preferred in both interior and exterior applications, especially in areas requiring high performance and durability, thanks to its wide range of uses.
- Wet Areas: For grouting applications in constantly damp areas such as bathrooms, shower cabins, toilets, and kitchens.
- Swimming Pools: Ideal for ceramic joints in swimming pools, water tanks, and wet floors due to its water-resistant structure.
- Terraces and Balconies: For outdoor terraces and balconies exposed to weather conditions, freeze-thaw cycles, and temperature changes.
- Floor and Wall Coverings: For filling joints of floor and wall ceramics in high-traffic commercial areas, offices, shopping malls, and residential interiors.
- Underfloor Heating Systems: Can be safely used on floors with underfloor heating systems due to its flexible nature.
- Large Format Tiles: Especially for flexible joint gaps of large format porcelain or natural stone tiles.
- Artistic and Decorative Applications: For filling joints of mosaics, glass bricks, and other decorative covering materials.
- Cement-Based Surfaces: Under all cement-based covering materials such as ceramic, tile, porcelain, natural stone, marble, and granite.
Thanks to its flexibility, water repellency, and abrasion resistance, Fugaflex Super offers a superior solution in all challenging conditions where standard grouts fall short.
Kalekim Fugaflex Super Grout Application Steps
Correct application ensures maximum performance from Kalekim Fugaflex Super Grout. Here are the step-by-step application instructions:
1. Surface Preparation
- Joint gaps must be free from dust, dirt, oil, paint residues, and any substances that prevent adhesion.
- Ensure that the tile adhesive has hardened sufficiently (usually after 24-48 hours).
- Joint gaps should be dry and clean; excessively absorbent surfaces should be lightly moistened.
2. Mortar Preparation
- Add 5.0 - 5.5 liters of clean water to 20 kg of Kalekim Fugaflex Super Grout powder.
- Mix with a low-speed mixer for approximately 3-5 minutes until a lump-free consistency is achieved.
- After resting for 5 minutes, mix again briefly. The mortar is ready for use.
- The pot life is approximately 45-60 minutes; be careful not to exceed this time.
3. Grouting Application
- Fill the prepared mortar thoroughly into the joint gaps using a rubber float or spatula with diagonal movements.
- Ensure the joint gaps are completely filled, trying not to leave excessive mortar on the surface.
- After approximately 15-30 minutes (depending on air temperature), when the grout material no longer sticks to the finger, clean off the excess mortar from the surface with diagonal movements.
4. Final Cleaning
- The partially hardened grout material is cleaned from the surface with circular movements using a damp sponge or sponge float.
- It is important to frequently change the water and continue cleaning with a clean sponge.
- Never perform the initial cleaning with a dry sponge or cloth.
- After the surface is completely dry (approximately 1-2 hours), the remaining thin film layer is cleaned by polishing with a dry cloth.
Important Notes
- During and after application, the air temperature should be between +5°C and +35°C.
- Applied surfaces should be protected from direct sunlight, wind, and frost.
- It should be opened to foot traffic after 24 hours and to full use (water contact) after 7 days.
Important Warnings for Safe Use
When using Kalekim Fugaflex Super Grout, paying attention to the following warnings and precautions is critical for both the applicator's health and the product's performance.
- Irritant: As it is a cement-based product, it is irritating to the eyes, skin, and respiratory tract. In case of contact, wash with plenty of water and seek medical advice if necessary.
- Protective Equipment: Use personal protective equipment such as gloves, safety glasses, and a dust mask during application.
- Keep Out of Reach of Children: Store the product out of reach of children.
- If Swallowed: Seek immediate medical attention if swallowed.
- Contact with Foodstuffs: Avoid direct contact with foodstuffs.
- Ventilation: Ensure the application area is well-ventilated.
- Protection Against Frost: Protect the product and the application surface from frost during and after application. Ambient temperature should not fall below +5°C.
- Excessive Water Usage: Strictly adhere to the mixing ratio. Excessive water use can reduce the product's strength, lead to cracks, and cause color differences.
- Color Variations: Slight color tone differences may occur in products from different batches or due to application conditions. It is recommended to test in a small area before applying to large surfaces.
- Application on Frozen or Thawing Surfaces: Absolutely do not apply on frozen, thawing, or potentially freezing surfaces.
- Direct Sunlight: Avoid applying in direct sunlight or overly windy environments; this can cause rapid drying and crack formation.
By adhering to these warnings and precautions, you will ensure a safe application and fully achieve the superior performance promised by Kalekim Fugaflex Super Grout.